04-10-2008, 05:07 PM
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The Transmission Rebuild
#73 shows the proper arrangement of the three shifter forks.
#74 with the forks in the grooves of the sliding gears...the shaft is installed thru the trap door. This could also be slid in thru the other side of the case depending on the job.
#75 installing the set screw at the other end of the shaft with a bit of teflon sealant. This should be installed until the shaft's end is flush with the face of the trap door.
#76 shifter pawl raised and the drum slipped into place. blue loctite for the retaining bolts.
#77 shows installation of the pawl adjustment screw and jamb nut.
#78 is a close up attempting to show adjustment of the pawl with the trans in 3rd gear. Adjust the screw till the gap between the pawls and dowel pins on the drum have the same gap..
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I'm curious about the powder process, they looked to have bead blasted everything?
Clean work bro!
Kilby Deuce - American Made Cycle Parts